PT Turbo

Diesel Diagnostics

Diagnosing turbocharger and diesel engine problems: smoke, codes, shaft play, boost leaks.

Diesel engine air path showing the MAF housing, installed turbo and a split charge-air boot

P0101 Mass Air Flow Sensor Code and Turbocharger: Understanding the Connection

The P0101 Mass Air Flow Sensor Code and Turbocharger relationship is one of the most misunderstood diagnostic situations we see come through the shop, and chasing the wrong part costs owner-operators real money and downtime. P0101 is a MAF sensor performance code, but on a turbocharged diesel or gas engine, the sensor rarely fails in

P0101 Mass Air Flow Sensor Code and Turbocharger: Understanding the Connection Read More »

Installed diesel turbo with its electronic actuator and feedback wiring exposed for diagnosis

P2564 Turbocharger Boost Control Position Sensor Low: Diagnosis & Replacement

The P2564 Turbocharger Boost Control Position Sensor Low code sets when your ECM detects a voltage signal from the turbo boost control position sensor that falls below the expected calibrated range. In plain terms, the sensor that tells the computer where your turbo’s actuator or wastegate arm is sitting has dropped its signal to a

P2564 Turbocharger Boost Control Position Sensor Low: Diagnosis & Replacement Read More »

Installed HE351VE turbo and electronic actuator in a Ram 2500 6.7L Cummins engine bay

P2263 Turbo Boost System Performance Code: Full Diagnosis for Diesel Engines

The P2263 Turbo Boost System Performance Code is one of the more frustrating diagnostic trouble codes a diesel tech can face because it points to a performance problem, not a hard failure. The ECM isn’t telling you a sensor is disconnected or a wire is grounded. It’s telling you the boost the turbo is actually

P2263 Turbo Boost System Performance Code: Full Diagnosis for Diesel Engines Read More »

Installed pneumatic wastegate actuator, control hose and electrical boost-control solenoid in an engine bay

P0243 Turbocharger Wastegate Solenoid A Malfunction: Causes & Repair Guide

The P0243 Turbocharger Wastegate Solenoid A Malfunction code is one of the most misdiagnosed boost-control faults we see come through our shop, and too often the truck ends up with a replaced turbo it never needed. This code points to an electrical or control problem in the wastegate boost-control solenoid circuit, not necessarily a blown

P0243 Turbocharger Wastegate Solenoid A Malfunction: Causes & Repair Guide Read More »

Multimeter and disconnected boost-control wiring in a diesel engine bay during electrical diagnosis

P0045 Turbocharger Boost Control Solenoid Circuit Open: Diagnosis & Fix

The P0045 Turbocharger Boost Control Solenoid Circuit Open code is one of the most common boost-related faults we see come through the shop, and it trips up plenty of experienced techs because the name points you in the wrong direction. This is not a mechanical turbo failure code. It is an electrical circuit fault telling

P0045 Turbocharger Boost Control Solenoid Circuit Open: Diagnosis & Fix Read More »

Turbocharger Seized: Causes, What to Check First & Repair vs Replace Decision

A Turbocharger Seized condition is one of the most abrupt failures you can face on a diesel engine, and it almost never happens without warning signs that got missed. One day the turbo spools fine, the next the shaft won’t rotate, boost is gone, and you’re staring at a dead rotating assembly. The good news

Turbocharger Seized: Causes, What to Check First & Repair vs Replace Decision Read More »

VGT Vanes Stuck Open or Closed: Symptoms, Cleaning & Replacement Guide

Diagnosing VGT Vanes Stuck Open or Closed is one of the most common jobs we handle at PT Turbo, and it trips up even experienced diesel techs because the symptoms overlap with fuel, sensor, and boost-control problems. A variable geometry turbo relies on a ring of movable vanes inside the turbine housing to change exhaust

VGT Vanes Stuck Open or Closed: Symptoms, Cleaning & Replacement Guide Read More »

Crankcase Pressure and Turbocharger Failure: The Connection Diesel Owners Miss

Crankcase pressure and turbocharger failure is one of the most misdiagnosed relationships in the diesel world, and it costs owners thousands of dollars in repeat turbo replacements every year. A mechanic swaps a leaking turbo, buttons everything back up, and three months later the new unit is blowing oil out the seals just like the

Crankcase Pressure and Turbocharger Failure: The Connection Diesel Owners Miss Read More »

How a Failed EGR Kills Your Turbocharger: Symptoms & What to Replace First

Understanding how a failed EGR kills your turbocharger starts with one simple fact: the two systems share the same exhaust stream, and when the EGR valve or cooler fails, everything downstream pays the price. At PT Turbo, we have been rebuilding turbochargers since 1978, and in over 45 years we have torn down thousands of

How a Failed EGR Kills Your Turbocharger: Symptoms & What to Replace First Read More »