PT Turbo
Cummins ISB 6.7 Turbocharger Problems - PT Turbo turbocharger specialists

Cummins ISB 6.7 Turbocharger Problems: Ram 2500 and 3500 Diesel Guide

The 6.7L Cummins ISB is the standard engine in Ram 2500 and 3500 pickup trucks from the 2007.5 model year through today. It is one of the most capable diesel engines in the half-ton and three-quarter-ton segment, and it is the turbocharger on that engine that gives it the pulling power and low-end torque Ram owners rely on.

At PT Turbo, the 6.7 Cummins turbocharger is one of the most common units we see for rebuilds. Here is what goes wrong, how to diagnose it, and what your options are.

Which Turbocharger Does the 6.7 Cummins Use?

The turbo changed across model years:

  • 2007.5–2012: Holset HE300VG — Variable geometry, single turbo. Known for vane stiction issues on high-mileage trucks.
  • 2013–2018: Holset HE351VE — Updated variable geometry with a revised actuator. Similar failure patterns to earlier VG turbos.
  • 2019–present: Holset HE400VG — Larger unit to meet higher power outputs.

For a deeper dive into how these systems work, see our guide on how variable geometry turbochargers work.

Most Common 6.7 Cummins Turbo Problems

1. Variable Vane Stiction (Carbon Buildup)

The most common complaint: sluggish performance at low RPM, a noticeable power derate when towing, and sometimes a P0299 underboost code. The VGT vanes accumulate carbon from EGR gas recirculation. Over time, the vanes stick in a partially open or closed position and stop responding to the actuator.

2. Actuator Failure

The electronic actuator (2013+ trucks) or pneumatic actuator (2007.5–2012) controls vane position. When it fails, the ECM can no longer command boost. You will typically see P0046, P0047, P0048, or P2563 codes.

3. Bearing Wear and Shaft Play

High-mileage units develop measurable radial shaft play as bearings wear. Check with the engine cold and off — grab the shaft and try to move it side-to-side. Any perceptible movement means the bearings need replacement.

4. Oil Seal Failure and Blue Smoke

Blue-gray smoke from the exhaust indicates oil is entering the combustion chamber through the turbo’s seals. Always check the oil return line for restriction before condemning the seals — a blocked return creates backpressure that forces oil past otherwise healthy seals.

5. Compressor Inlet Duct Failure

The rubber duct between the airbox and the turbo compressor inlet is a known failure point on 2007.5–2018 trucks. When it cracks or collapses, it causes a boost leak upstream of the turbo.

P0299 on the 6.7 Cummins: Turbo or Something Else?

A P0299 (underboost) code does not automatically mean turbo failure. Before condemning the turbo, check the charge air cooler for cracks, all boost hoses and clamps, the EGR valve, and the actuator position sensor. See our complete P0299 diagnosis guide for the full step-by-step procedure.

If you are seeing additional turbo failure symptoms alongside P0299, then physical inspection of the turbo is the next step.

HE300VG vs HE351VE: Is the Upgrade Worth It?

If you are rebuilding a 2007.5–2012 truck with the HE300VG, some owners opt to upgrade to the HE351VE. The HE351CW rebuild guide covers what to expect from the Holset 351 family. PT Turbo can advise on whether the upgrade makes sense for your application and towing use case.

Shop PT Turbo: Browse our Cummins turbocharger catalog and our Holset turbocharger catalog — OEM-spec replacements with a 12-month, unlimited-mile warranty. In-stock units available for same-day shipping.

PT Turbo rebuilds all Holset 6.7 Cummins turbochargers — HE300VG, HE351VE, and HE400VG. We stock remanufactured units for same-day and next-day shipping. Call (909) 824-1020 or visit our online store to order.

Further reading: Learn more about turbocharger technology.

Need This Turbo Rebuilt?

Need a Turbocharger?

PT Turbo has rebuilt and sold turbochargers since 1978. We stock remanufactured units for Cummins, Duramax, Power Stroke, Detroit Diesel, and more — backed by a 12-month unlimited mileage warranty and same-week shipping from San Bernardino, CA.

📞 (909) 824-1020  ·  346 S I St. #3, San Bernardino, CA 92410  ·  [email protected]